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Flexicon
Performance of Corrugated Nylon Conduit System
Tubing and Fittings – Ingress Protection
IP Ratings Guide
(Ingress Protection to EN 60529)
1st digit-protection against solid objects 2nd digit-protection against water
0 No protection 0 No protection
1 Protected against objects greater than 50 mm 1 Protected against falling drops
2 Protected against objects greater than 12 mm 2 Protected against drops falling at 15°
3 Protected against objects greater than 2.5 mm 3 Low pressure spray–similar to shower head at up to 60° from vertical
4 Protected against objects greater than 1.0 mm 4 Low pressure spray–similar to shower head– from any angle
5 Ingress of dust is not totally prevented but dust does not enter in harmful quantities 5 Medium pressure jet– similar to garden hose– from any angle
6 No ingress of dust–All Flexicon Conduit Systems provide this level of protection when used with our fittings. 6 High pressure jet–similar to fire hose–from any angle
Standard Flexicon Conduit Systems provide this level of
protection when used with our FPA fittings.
7 Submersion at 1 meter for 30 minutes
8 High water pressure eg: 2 bar for 2 hours
Optional FPAX Flexicon Conduit Systems provide this
level of protection–consult Heyco for availability

Flexicon
Performance of Corrugated Nylon Conduit System
Conduit Fittings–Thread Data
Metric standard thread conforming to EN60423
Thread
Size
Enternal thread
outside diameter (mm)
Internal thread
inside diameter (mm)
Pitch
(mm)
M12 12.0 10.4 1.5
M16 16.0 14.4 1.5
M20 20.0 18.4 1.5
M25 25.0 23.4 1.5
M32 32.0 30.4 1.5
M40 40.0 38.4 1.5
M50 50.0 48.4 1.5
M63 63.0 61.4 1.5
M75 75.0 73.4 1.5


NPT American taper pipe thread conforming to ANSI/ASME B1.20.1–1983
Thread
Size
Enternal thread
outside diameter (mm)
Pitch
(mm)
3/8 16.7 1.14
1/2 21.0 1.81
3/4 26.4 1.81
1 33.3 2.21
1-1/4 41.9 2.21
1-1/2 47.8 2.21
2 59.6 2.21


PG German standard thread conforming to DIN40430
Thread
Size
Enternal thread
outside diameter (mm)
Internal thread
inside diameter (mm)
Pitch
(mm)
PG7 12.5 11.3 1.27
PG9 15.2 13.9 1.41
PG11 18.6 17.3 1.41
PG13.5 20.4 19.1 1.41
PG16 22.5 21.2 1.41
PG21 28.3 26.8 1.59
PG29 37.0 35.5 1.59
PG36 47.0 45.5 1.59
PG42 54.0 52.5 1.59
PG48 59.3 57.8 1.59

Flexicon
Performance of Corrugated Nylon Conduit System and Low Fire Hazard (LFH)
Low Fire Hazard (LFH) conduit systems are becoming an increasing part of the specification in many applications. Low Fire Hazard systems are required to protect personnel and property in the event of a fire and may be demanded by specifiers, occupiers, fire services or even insurers. Flexicon nylon conduit systems define a Low Fire Hazard product as having all of the following properties:
  • Highly Flame Retardant to prevent a fire or limit its development if one does start.
  • Low Smoke emission in the event of a fire to enable personnel to see their way to escape.
  • Low Toxicity in the event of a fire to ensure personnel are not overcome during their escape.
  • Halogen Free gives an indication of low smoke and low toxicity. It also rules out halogen acid gas emission–a fact that is of interest to insurers as acid smoke can destroy computer equipment and damage the structure of a building.
Tests Used
  • Flame Retardancy UL 94 is an Underwriters’ Laboratories standard with flammability classifications HB, V2, V1, V0. A V2 rating indicates that a product is self-extinguishing, and V0 is highly flame retardant. Most Flexicon Nylon Conduit system products have a V2 rating or better–see across for details.
  • Smoke Density is evaluated to BS6853 annex D.8.3, Code of practice for fire precautions in the design and construction of passenger trains. A plaque of materials is burnt in a 3 meter cubic chamber. A graph of smoke opacity against time is plotted which shows the maximum opacity (Ao) and the time taken to reach that opacity. LFH materials should have A0<0.03.
  • Toxic Fumes British Naval standard NES713 burns a set amount of material and analyzes the gases given off. The volume of each gas is multiplied by the toxicity index for each gas. The toxicity index for each gas are added together to give an overall toxicity index of the material.
Flexicon PA6 Conduit (Standard Weight–FPAS)
  • Self Extinguishing
  • Flame Retardant–UL 94V-2
  • Low Smoke to BS6853–Maximum Opacity AO = 0.02
  • Low Toxicity–Toxicity Index to NES713 = 10
Flexicon PA6 Conduit (Heavy Weight–FPAH)
  • Self Extinguishing
  • Flame Retardant–UL 94V-0 Annex B = 0.99
  • Low Smoke to BS6853–Maximum Opacity AO = 0.02
  • Low Toxicity–Toxicity Index to NES713 = 10
Flexicon PA6 Conduit (Extra Low Fire Hazard–FPR)
  • Self Extinguishing
  • Flame Retardant –UL 94V-0
  • Low Smoke to BS6853–Maximum Opacity AO = 0.03
  • Low Toxicity–Toxicity Index to BS6853 ANNEX B=0.99
  • Ignition and fume rating to–NFF16-101/2 = 12F1
Flexicon PA6/6 Fittings
(NPT, Metric or PG threads–IP 66 or IP 68)
  • Self Extinguishing
  • Flame Retardant–UL 94V-2
  • Low Smoke to BS6853–Maximum Opacity AO = 0.03
  • Low Toxicity–Toxicity Index to NES713 = 10

Flexicon
Chemical Resistance Corrugated Nylon Nonmetallic Conduit and Fittings
FOREIGN
SUBSTANCE
CONDUIT SYSTEM
Type FPAS
nylon LFH PA6 corrugated,
standard weight
Type FPAL
nylon PA6 corrugated,
light weight
Type FPR
nylon extra LFH PA6 corrugated,
standard weight
Type FPAH
nylon LFH PA6
corrugated, heavy weight
Type FPI
nylon PA12 corrugated,
standard weight
Type FPIH
nylon PA12 corrugated,
heavy weight
Acetone x x x x x x
Benzene x x x x x x
Carbon Tetrachloride x x x x x x
Citric Acid x x x x x x
Diesel Oil x x x x x x
Diethylamine x x x x o o
Ethanol x x x x o o
Ether x x x x x x
Ethylamine x x x x o o
Ethu\ylene Glycol x x x x x x
Freon 32 x x x x x x
Lubricating Oil x x x x x x
MEK x x x x x x
Paraffin Oil x x x x x x
Petrol x x x x x x
Sea Water x x x x x x
Silver Nitrate x x x x x x
Skydrol x x x x x x
Sodium Chloride x x x x x x
Sodium Hydroxide (10%) x x x x o o
Sodium Hydroxide (60%) x x x x x x
Toluene x x x x x x
Transformer Oil x x x x x x
1,1,1-Trichloroethane x x x x x x
Turpentine x x x x x x
Vegetable Oil x x x x x x
Water x x x x x x
Design Characteristics
@ Compression Strength (KG/100MM) 75 60 75 120 45 60
@ Pull Off Strength (KG) 40 30 44 70 30 50
Temperature Range -40 to 120ºC -40 to 120ºC -40 to 120ºC -40 to 120ºC -50 to 110ºC -50 to 110ºC
Bend Radius (MM) 40 35 35 45 30 35
 
o Provides limited resistance to this substance
x Provides good resistance to this substance
** Consult factory for availability of these conduit types
@ Data intended to indicate relative strength and will vary across different sizes. Figures shown for 21 mm nominal size.